Custom-printed envelopes – bubble mailers and expandable RBD envelopes
Place an order Envelopes with a printed logo For shipping products, documents, and online orders. At AWIH, we personalize bubble mailers and expandable RBD envelopes using either screen printing or digital printing, depending on the design, number of colors, and print run size.
Select the type and format of the envelope, color, quantity, and printing technique. Our calculator provides quotes for standard orders ranging from 50 to 10,000 units, showing the estimated cost of the printed envelopes along with any setup/pre-press charges.
Pricing starts from 50 unitsThe calculator provides quotes for quantities starting from 50 envelopes.
Screen printing or digital printingChoose the best technique based on your logo, graphics, number of colors, and print area.
Bubble mailers and gusseted (RBD) envelopesA selection of popular white and brown formats available at the AWIH store.
Online quoteThe price updates automatically whenever parameters are changed.
Online calculator
Calculate the price and order custom-printed envelopes
Calculate price for custom-printed bubble mailers or
for custom-printed gusseted (RBD) envelopes.
Configure your envelope
Select all parameters. The summary on the right updates automatically.
Online quote
Calculator range: 50–10,000 units. For larger quantities, we provide individual quotes.
Selecting at least one color from the list activates the promotional screen-printing price list. Use Ctrl/Cmd to select multiple colors.
The maximum actual print area depends on the chosen envelope format, seals, folds, and technical margins. AWIH will confirm the feasibility of your design.
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The final price also depends on the graphic file, the print area, and the technical specifications of the specific envelope.
Two main categories cater to different shipping needs: bubble mailers protect fragile items, while expandable (RBD) mailers offer extra space thanks to side gussets and an expandable bottom.
Custom-printed bubble mailers
Personalized bubble mailers are ideal for shipping products that require extra protection. Adding a logo, company name, or graphic allows you to combine the packaging’s protective function with brand identity.
Sizes ranging from A11 to K20,
Available in white or brown,
Custom branding, logos, or graphics,
Quotes available for screen printing and digital printing.
RBD mailers, featuring expandable sides and bottoms, are an excellent choice for documents, books, clothing, and other lightweight items. Available in C4 and B4 sizes, they serve as ideal branded shipping packaging.
C4 and B4 sizes,
Available in white or brown,
Self-adhesive closure,
Personalization via screen printing or digital printing.
Printing on mailers – screen printing or digital printing?
The choice of technology depends on the design, the number of colors, the print area, and the print run size. The calculator provides an estimated price for screen printing and digital printing based on your selected configuration.
Screen printing on envelopes
This method is best suited for simple logos and graphics that use a limited number of colors. In the calculator, you can specify the number of colors for both the front and back sides; furthermore, you can take advantage of lower screen-printing rates when using the standard AWIH color palette.
Digital printing on envelopes
This solution is designed for photographs, tonal gradients, and multi-colored graphics. The price depends on the print run and the chosen surface area category: up to A5, A4, or A3—also available in a high-coverage option.
Order
Added calculations
Once you click "Add this quote to your order," the item will appear in the table. You can add several different configurations and then submit them all to AWIH using a single form.
No configurations have been added yet.
Envelope
Printing
Quantity
Envelopes (net price)
Printing (net price)
Pre-press
Net total
Images and products from the AWIH store
Envelopes available without printing
Padded envelopes
Popular protective envelopes in various sizes and colors.
An envelope with a print acts as part of your brand's packaging, even before the shipment is opened. You can feature your logo, company name, website address, a simple promotional graphic, or—depending on the printing technology chosen—a multi-colored design. This solution is ideal for online stores, manufacturers, offices, publishing houses, and businesses that ship products directly to customers.
FAQ
Frequently asked questions about printed envelopes
Key information regarding the calculator, printing techniques, order quantities, and design preparation.
What is the minimum order quantity for printed envelopes?
The calculator provides quotes for orders starting from 50 units. For larger quantities exceeding 10,000 units, please submit an individual inquiry.
Which envelopes can be customized?
The calculator on the website covers bubble mailers as well as standard, expandable RBD C4 and B4 envelopes available at the AWIH store.
What is the difference between screen printing and digital printing?
Screen printing is a good choice for simple logos and a limited number of colors. Digital printing is better suited for multi-colored graphics, photographs, and tonal gradients.
Is it possible to print a logo on a bubble mailer?
Yes. The AWIH store offers customization options for bubble mailers, including the printing of a company logo.
Can RBD envelopes be printed on?
Yes. AWIH offers customization for expandable RBD envelopes through printing in one or more colors, as well as the printing of photographs.
Is the price provided by the calculator final?
No. The calculator provides an estimated price. The final price depends on the design, the print area, envelope availability, and confirmation of technical feasibility.
Does the calculator take store discounts into account?
No. The calculator uses the base unit prices for envelopes as set for this page. Quantity-based discounts applied in WooCommerce are not automatically included.
What type of file should I submit for printing?
It is best to submit a vector-based design file in PDF, AI, EPS, or CDR format. For digital printing, you may also include a high-quality raster file (JPG or PNG) for review.
